01
Strength
Construction waste recovery
Concrete from demolition and construction sites is processed and reused as a valuable resource instead of being sent to landfills.
Innovation in
Curing
From Carbon Emissions to Carbon Solutions.
Carboclave technology captures carbon dioxide released during the recycling of construction and demolition waste. Instead of being released into the atmosphere, the CO₂ is securely stored as part of the process. This helps Ducon Green produce more sustainable concrete while reducing the carbon footprint of construction.
0
Tons CO₂ / YR
0
Million Blocks
WASTE
The Monument to
Temporary
Use
Rethinking Construction Waste
The UAE generates millions of tonnes of construction and demolition waste every year. At the same time, producing new cement releases large amounts of CO₂ into the atmosphere.
"Nearly 900 kg of CO₂ is emitted for every tonne of cement produced."
Ducon Green combines advanced recycling with Carboclave carbon capture to turn discarded concrete into new building materials while safely storing CO₂ in the process.
CO₂
Mineralization
Matrix
The Science
Superior
Curing by
Chemistry.
Replacing highly energy-intensive steam heat with a precision high-pressure CO₂ injection matrix.
Phase 01
P_INJECT
Injection Stage
During this stage, the CO₂ captured with Carboclave technology is injected into the recycled concrete. The carbon reacts with the material and becomes permanently locked within the concrete.
Phase 02
RXN_EXOTHERMIC
Curing Stage
In this stage, the CO₂ injected into the recycled concrete is permanently trapped inside the concrete blocks within a controlled curing chamber. This process locks the carbon into the material, creating strong, durable blocks while preventing the CO₂ from being released back into the atmosphere.
The Lifecycle
Closing the
Loop.
From a demolished high-rise to a permanently sequestered, ultra-durable paving stone.
01
Phase 01
Recovery & Crushing
C&D waste runs through our heavy-duty enclosed crusher, yielding recycled aggregate and minimizing virgin limestone mining.
02
Phase 02
Injection Curing
Captured industrial CO₂ is pumped into chambers under pressure. No intense heat means a lower energy footprint.
Phase 03
The Carbon Sink
Sequestered CO₂ forms a permanent crystalline structure, ensuring mineralized carbon remains solid forever.
Performance
02
Durability
CO₂ Capture Utilization
Carbon dioxide generated during recycling is captured and stored in the Carboclave system, preventing it from being released into the atmosphere.
denser matrix
lower absorption
longer lifecycle
03
Efficiency
Permanent Carbon Storage
During curing, the captured CO₂ reacts with minerals inside the concrete and becomes permanently locked within the blocks.
Water Use
0
curing input
Curing Mode
CO₂
driven reaction
Outcome
dual
performance + carbon lock
SCAL
Industrial Evidence
Measurable Sustainability
Carboclave technology enables Ducon Green to combine recycling and carbon utilization in a single process. The result is a scalable solution that reduces emissions while producing reliable construction materials.
Annual Block Production
0
M+
Blocks Curated Collectively
Eco-friendly concrete blocks manufactured every year using recycled materials and carbon mineralization.
Carbon Blocked into Materials
0
Tons+
CO₂ Permanently Mineralized
Carbon dioxide captured and permanently embedded within concrete products each year.
Landfill Reduction
CLarge volumes of construction debris are redirected from disposal sites and reused in new building materials.
0
Million Liters Saved
Resource Optimization
Recovered minerals from waste concrete reduce the need for newly extracted raw materials.
0
HRS
Strength Gain
Circular Construction
Waste and emissions are reintegrated into the production cycle, supporting a more sustainable building ecosystem.
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Join the Circular
Economy
Join the Future of Sustainable Construction?
Curious how construction waste can become a resource? Be a part of Ducon Green as we lead the industry toward innovative and sustainable solutions.
