Crusher Technology

We Crush.
Then Better.

From our original concrete crusher to a next-generation recycling system — this is the evolution of turning construction waste into tomorrow's raw material.

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The Original
Crusher

Original concrete crusher machine

Where it began

Our first-generation crusher was Ducon's proof of concept. Built to handle raw demolition waste — concrete blocks, rubble, broken slabs — it demonstrated that reclaimed material could be viable for re-use.

It wasn't elegant. It was a workhorse. And for what it was asked to do, it delivered.

40 T/hr
Processing Rate
Peak throughput
25–50mm
Output Size
Aggregate grade
~68%
Recovery Rate
Usable output
Manual
Feed Operation
Requires 2 operators

"Good enough was never the goal — it was just the starting line."

Before & After

Drag — or scroll — to reveal the leap forward.

Original crusher machine
Gen 01 — Original
New advanced crusher machine
Gen 02 — Advanced
Original Crusher
Throughput 40 T/hr
Output Size 25–50 mm
Recovery Rate ~68%
Operation Manual (2 staff)
Dust Control Basic suppression
Noise Level ~96 dB
Advanced Crusher — Gen 02
Throughput 120 T/hr
Output Size < 5 mm
Recovery Rate 95%+
Operation Automated (1 staff)
Dust Control Enclosed + filtered
Noise Level < 75 dB

The New
Standard

3× More.
Every Hour.

The new crusher processes 120 tonnes per hour — triple the original — without additional manpower.

120T
Tonnes per hour
New generation crusher
Crusher precision output

Five Millimetres.
By Design.

Output aggregate is graded to <5mm — meeting structural concrete specification requirements.

<5mm
Consistently graded output

95% Recovered.
0% Landfill.

With enclosed dust suppression and a fully auditable processing chain, the new crusher turns demolition sites into clean resource streams.

95 %
Material recovery rate
Recycled concrete aggregate output

Technical
Specifications

Generation 01

Original Crusher

Model Type Jaw Crusher (Primary)
Feed Size (Max) 600 mm
Output Size 25 – 50 mm
Throughput 40 T/hr
Motor Power 90 kW
Weight ~18,000 kg
Dust Suppression Water spray
Operation Type Manual loading
Recovery Rate ~68%
Noise Output ~96 dB(A)
Generation 02

Advanced Crusher

Model Type Multi-Stage Impact Crusher
Feed Size (Max) 800 mm
Output Size < 5 mm
Throughput 120 T/hr
Motor Power 220 kW
Weight ~42,000 kg
Dust Suppression Enclosed + bag filtration
Operation Type Automated (PLC control)
Recovery Rate 95%+
Noise Output < 75 dB(A)
Download Spec Sheet PDF — v2.1 · Updated Feb 2026
Purpose & Direction
01 — Mission

Destroy Waste.
Build Value.

Ducon Green exists to eliminate construction and demolition waste from UAE landfills. We deploy high-throughput crushing technology to convert raw rubble into certified recycled aggregate — a traceable, premium raw material ready for reuse in new construction.

Zero landfill routing for C&D waste across the UAE
Every tonne crushed becomes a certified secondary material
Closing the construction loop — one demolition at a time
02 — Vision

A Circular
UAE.

We envision a UAE construction ecosystem where no material is single-use. Where every deconstructed building becomes feedstock for the next. Where recycled aggregate is the first choice — not a compromise.

2030
Target year for\nzero C&D landfill
95%+
Material recovery\nrate achieved
>1M
Tonnes recycled\nannual capacity goal
UAE
National circular\neconomy alignment
Dubai 2040 Urban Master Plan

The City
Reimagined.

Launched in 2021, Dubai 2040 is the UAE's 20-year blueprint to make Dubai the world's most livable city — with sustainability and circular economy at its foundation. Ducon Green is purpose-built for this moment.

01

Carbon Neutral\nby 2050

Dubai is targeting net-zero carbon emissions. Eliminating C&D landfill waste is a direct lever — decomposing rubble generates methane and leaches pollutants.

02

60% Green &\nNatural Areas

Nature reserves and green corridors will cover 60% of Dubai's land. Less landfill means more space reclaimed for parks, biodiversity, and clean water tables.

03

Circular Economy\nFirst

The plan explicitly mandates reducing landfill and promoting recycled material use. Our crushed aggregate is the UAE's highest-volume circular material stream.

04

Smart City\nInfrastructure

New districts will consume massive volumes of construction material. Recycled aggregate from our crushers reduces import dependency and embodied carbon.

0%
Material recovery\nrate
vs Dubai 2040 circular target
Output capacity\nvs Gen 01
serving more projects, fewer trips
0dB
Noise reduction\nGen 01 → 02
aligned with smart city standards
0
Year of\nDubai's transformation
Ducon Green built for this moment
"Ducon Green is not just compliant with Dubai 2040 — we are the industrial machinery that makes it possible."
Ducon Green — National Industries Park, Dubai
Join the Circular Economy

Ready to Turn
Waste Into
Opportunity?

We're expanding our capacity and open to partnerships. Whether you have demolition waste or are looking for reclaimed aggregate, let's build the circular economy together.

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